Outfit Your Restaurant or Commercial Kitchen with Butcher Block Co.

Outfit Your Restaurant or Commercial Kitchen with Butcher Block Co.

Do you run a restaurant or commercial kitchen? Let Butcher Block Co. help outfit your space with the beautiful and high quality products of John Boos & Co. Butcher Block Co. has grown into the leading online distributor of John Boos products, and while we love our residential clients, we are also experts at catering to commercial operations like restaurants and bakeries. You may be surprised at the variety of products offered to keep your commercial kitchen or restaurant running smoothly!

One of the most important areas in your commercial kitchen is your prep space. Depending on the product you’re putting out, you may need several smaller prep tables, a long and narrow work table, a huge and hefty baker’s table, or a combination of all of the above. We’ve got you covered with Boos Maple-top work tables ranging from 24” X 36” up to 60” X 168”, available in a variety of standard sizes or customized to your specific needs. You can upgrade your standard steel base by adding casters, shelves, drawers, and bin stops. Poly-top tables are perfect for particularly messy jobs, as the lighter weight, removable tops are easy to clean and sanitize. You will most likely need some stainless steel prep tables in your arsenal as well. Stainless steel adds low-maintenance function that is perfect for plating or packing. Just like the Maple-top tables, these can be customized with shelves, drawers, even cabinets, to accommodate your needs. And don’t forget your cutting boards and chopping blocks! With a variety of NSF certified boards to choose from, there is a chopping block for every job in your kitchen.

REstaurant Commercial Kitchen

Once you have all that delicious food made, it’s time to clean up! Having the right equipment for cleanup is essential for efficiency. John Boos stainless steel sinks are available with one to four bowls depending on your needs. Drainboards are available on neither, either, or both ends. Whether you run a bakery, a restaurant, or a commercial production kitchen, we have the John Boos NSF certified sink to meet your needs.

Restaurant Commercial Kitchen

If you’re running a restaurant, it is essential that your dining area is comfortable and inviting. With Boos butcher block dining tables, you get the versatility to create a classic, modern, or rustic space that fits perfectly with the aesthetic of your food. With our residential clients, we have seen butcher block implemented in high-end modern homes, cozy mountain escapes, in-home taverns, and as the centerpiece of every variation of the standard family home. It is no different in a restaurant dining room – butcher block is a gorgeous and functional addition that is appreciated by all. Boos dining tables are available in a variety of wood types with the option of staining to your specifications. Our Boos dining tops come in a variety of shapes, as well, allowing you to utilize your dining space to its fullest potential. Contact us for custom sizing or shapes. Traditional black metal bases are also available.

Restaurant Commercial Kitchen

 

If you have any questions about any of our commercial grade John Boos products, feel free to give us a call at 1-877-845-5597 or send an email to [email protected] We’re here to help you set up your commercial space with the best available products.

Butcher Block: Unexpected Beauty for Your Whole Home

Butcher Block: Unexpected Beauty for Your Whole Home

Butcher Block is an expected material for cutting boards, island tops, and chopping blocks, but did you know it’s good for so much more? I have the extreme pleasure of working on our custom projects daily, and let me tell you, some of my favorites have started with a customer saying, “This idea is going to sound a little crazy, but…” But nothing! Let’s do it! Besides the amazing kitchen makeovers we’ve done, we also do quite a few non-conventional projects like bathrooms, garages, and even closets. One time I even got to help design a shuffle board table!

Butcher Block makes for an extremely versatile, durable, and beautiful surface for just about any room in the house!

We’ll ease our way out of the kitchen with this gorgeous handcrafted bar one of our talented customers built. He made everything by hand except the butcher block top, which is 12 feet of beautiful Maple.

Butcher Block

Kitchens are, of course, the most common projects I work on, but gaining speed in second place is the home office. You could have a beautifully warm desktop custom made to your specifications to create the perfect workspace. We can even drill the holes for cables and wires to keep your work area sleek and uncluttered. The John Boos Varnique semi-gloss finish creates the perfect surface for an office; it’s polished-looking without being glaringly shiny, holds up well to daily tasks, and cleans up like a breeze. The desktops for the office pictured below are custom Walnut Edge Grain from John Boos & Co. The shape of the top was perfectly and precisely designed to accommodate the computer station, and Boos even custom cut a piece to be used as a leg. It turned out beautifully and is still just as attractive more than two years later.

Butcher Block

We work with quite a few restaurants as well, providing work tables for the kitchen and dining tables for the guests. We have some crossover with the work tables for residential customers, but the John Boos dining tops have really gained in popularity for household use. They are beautiful, durable, and affordable, making them the perfect solution for just about anyone! While there are the traditional restaurant-style black metal bases available, most of our customers are looking to add a custom top to a preexisting base, whether it’s something they found at a flea market, or the legs from the antique dining table passed down by Grandma. These unique dining tops are available in Maple, Cherry, and Walnut.

Butcher Block

Stepping out of the living space, we find ourselves in the garage. You may be wondering what on earth a butcher block would be doing out in a garage, but this is actually quite common. We’ve done some gorgeous Walnut tops to outfit a collector’s garage, Commercial style Maple to accommodate the everyday workbench, and Industrial Maple for those who really get down to business! No matter the purpose, butcher block can add unexpected character and warmth to this often forgotten room. Here you see one customer’s (almost finished!) laundry center in their garage. The sleek Varnique finish makes for an excellent folding and sorting station!

Butcher Block

To a lesser degree, we have also outfitted bathrooms and closets. Can you imagine having a huge walk-in closet with an island for accessories right in the middle? Now picture a gleaming Cherry block atop that island…ahhh, heaven! Something like that would have never occurred to me if I hadn’t had a customer ask for just that. Add a gorgeous Roman Ogee edge, and you’ve got swank to the nth degree! One of my favorite bathroom projects was for a man who was re-figuring the room for his new wife. He had a custom Walnut top made with a curved edge (like a half moon) to expand on the vanity space so she had room for her perfumes, makeup, and hair toys without getting bogged down with “boy stuff” (his words). Because he designed and installed it himself, it was a lovely personal touch and I consider his wife a very lucky lady.

The downside to all of this design fun is that I don’t always get to see the finished product. We LOVE when our customers send photos of their projects so that we can ogle and share. There’s a lot of inspiration out there, and we want to spread it around! So, if you’re planning a butcher block project, take pictures along the way and when you’re done and send them on over to us. You may even end up featured on our blog!

How Butcher Block Is Made

How Butcher Block Is Made

A few years ago, when I started working for ButcherBlockCo., I had the privilege of touring the John Boos & Co. butcher block manufacturing facility in Effingham, Illinois. Seeing the process of how butcher block is made from start to finish was enlightening.  It felt a lot like making furniture by hand in a workshop, but on a much larger scale.

The process seems to be a wonderful balance of technology and science with craftsmanship and artistry, all working together to make these beautiful pieces of butcher block furniture come to life.

Here is my summary of How Butcher Block Is Made:

Harvesting Wood
Before the wood ever arrives at the manufacturing plant, individual trees are selected for harvest, encouraging forests to renew and regenerate themselves naturally. At the lumber mill, trees are cut into lumber for purchase and distribution. John Boos only buys wood from suppliers who are members of the National Hardwood Lumber Association, guaranteeing they practice responsible reforestation.
Drying Wood
When lumber arrives at the John Boos facility it is staged in their lumber yard.  Lumber is sorted, piece by piece, to gauge its grade using a “grader’s stick” to approve each board for processing. After lumber is inspected and graded it “rests” in an outdoor staging area for a few weeks as part of the first steps in the drying process.  Step two of the drying process is to transfer the lumber to gigantic, wood-fired kilns where it is dried for 18 to 28 days. The enormous kilns used to dry the lumber are heated by a boiler, which is fueled by sawdust and wood scraps generated during the process of making butcher block. After nearly a month of drying in the kiln, the cured lumber enters the start of the production process.
Production Process
All the lumber coming into the manufacturing plant is first planed and sanded to get a very flat and smooth work surface. Then it is immediately run through a glue line rip saw cutting the wood into 1.75 inch rails. Each wood rail is inspected and marked for defects using fluorescent markers, which are read by a computer to eliminate defective sections. Final rails are then sorted by grade, separating the premium rails to be used for kitchen countertops and high quality butcher block surfaces from the lower grade rails to be used for industrial countertops.
To make blended-grain butcher blocks, rails of varying length are finger jointed together, then laminated and glued side by side, hiding all finger joints. To make edge-grain butcher blocks, rails of the same length are laminated and glued together side by side, forming what then looks like a solid piece of butcher block wood. End-grain butcher block is characterized by its checkerboard appearance. This block starts with laminated edge-grain boards, that are glued and stacked on top of each other, then placed in a gigantic vice called a screw press, squeezing the wood and glue together. After drying, the block is set on end and the “ends” of the rails become the butcher block cutting surface, hence the term “end-grain.”
Finishing
All butcher block, be it blended, edge or end-grain, is then sanded down with 200 grit to provide a silky smooth cutting surface. It is then made into Boos Blocks, cutting boards, butcher block table tops, standard and custom countertops, etc.  Finally, all butcher block is finished with a treatment of food-safe mineral oil or board cream before it is allowed to leave the plant. It is packaged with care and shipped to consumers, restaurants and retailers all across the US.
Having seen how butcher block is made makes me appreciate all of the effort that has gone into what appears to be a relatively simple piece of wood.  I know I take great pride in displaying and using my John Boos butcher block every day!
Get Organized and Stay That Way!

Get Organized and Stay That Way!

Now that you’re used to the idea of it being 2014 (I’m just assuming you’re not still writing “2013” on everything like I am), it’s time to start making good on those resolutions!

Now is a great time to get your kitchen organized in a way that makes sense for your life.

While the aesthetic of an organized kitchen is highly desirable, don’t just focus on putting things away to make the space look nicer – the key to staying organized is to set up a system that is logical, one that will be easy to maintain and will help your kitchen be more functional. We’ve been keeping track of our top sellers and best storage solutions to help you get your kitchen in tip-top shape.
Our best-selling butcher block table of the year is the John Boos Classic Country Work Table. This customizable table ranges in sizes from 36”x24” up to 60”x36”, comes in a variety of colors, and offers optional drawers, baskets, and shelves to meet your needs. This is a beautiful solution to the everyday cook’s organizational dilemmas. No wonder it was our top seller!

classic-country-kitchen-island-white organized

So many options to cater to your tastes

If you love to bake as much as you love to cook, check out the Pro Chef Prep Station, which comes with a granite inset for rolling out dough. This unique work center comes with wire baskets for stowing produce or towels, a slatted shelf for your mixing bowls and canisters, and a side rack for spices and utensils. A stainless steel pan is placed under a cut-out in the butcher block surface to catch scraps, juices, and waste for easy clean-up. This versatile workstation also features a large utility drawer with built-in knife storage.

Organized Pro Chef Prep Station

Look at all that storage!

Are you always trying out new recipes and staying on the cutting edge of technology? Well, John Boos has created the perfect addition for your kitchen: the iBlock. Available in Maple, Walnut, and Cherry, this handy little guy doubles as a cutting board and tablet holder. The iBlock comes with protective sleeves so you don’t get your tablet messy while you whisk and watch cooking shows at the same time!

iblock-cutting-board-with-stand

Keep your tablet handy without worrying about the mess

If entertaining or wine-and-cheese nights are more your style, Catskill Craftsmen has created the ultimate kitchen helper for you – the Portable Wine Island. This lovely cart can store 15 bottles of the good stuff and has a stemware rack for glasses up to 8” tall. This hardwood island also features an enclosed cabinet with an adjustable shelf, ample storage in a utility drawer, and two towel bars. The best part may just be the locking casters, though. You can prep all your hors d’oeuvres in the kitchen then roll the whole cart out for service in the dining room or on the patio.

Organized Wine Island

Entertain with ease with the Portable Wine Island

Now that we’ve introduced you to some of our most popular and helpful products, it’s time to get into gear and get your kitchen ready for a new year full of cooking, baking, experimenting, and entertaining! What has been the best addition to your kitchen? Do you have plans to get organized for the new year?

What Exactly Is Butcher Block?

What Exactly Is Butcher Block?

Butcher Block is a specialized wood cutting surface, thick and rugged in design, built to sustain heavy blows from meat cleavers.  The name  “butcher’s block” was originally derived from its use by commercial meat cutters in butcher shops and meat processing plants over 125 years ago.  The first butcher blocks were made from Sycamore rounds, which were large sections of Sycamore tree trunks mounted on legs.  However, inherent in this round cut of wood was the problem of the wood splitting, creating unsanitary conditions.  This lead to the invention of the traditional end-grain butcher block, an assembled wood product made from strips of wood which are glued together to create a solid wedge.

traditional-butcher-block

Today, traditional butcher blocks can be found in millions of supermarkets, delis, restaurants and home kitchens around the world.

End-Grain-Butcher-Block

These end-grain boards are made by bonding together short pieces of wood standing side-by-side, creating the traditional “checkerboard” appearance. Their cut ends make an excellent surface for cutting and chopping.  The wood fibers that make up the cutting surface are less susceptible to nicks and gouges, and will absorb the impact of knives.

 

Edge-Grain-Butcher-BlockThese days, the term butcher block is commonly used to refer to edge-grain constructed blocks as well.  Edge-grain blocks are made from laminating wood rails side-by-side, with the edges of wood strips making up the surface of the butcher block.  Many butcher blocks for home use are edge-grain construction because they are perfectly suitable for home use and are more affordable.

 

Edge-grain butcher blocks typically are thinner, lighter and more portable, making them ideal for versatile tableshard-working carts, gorgeous countertops, and  functional cutting boards.

What is your favorite butcher block product?

butcher-block-products
Kitchen Islands – How to simplify the selection process

Kitchen Islands – How to simplify the selection process

The kitchen is the heart of the home, and a kitchen island can be a great addition to this space, where you cook, entertain, gather and celebrate with family and friends.  Purchasing a kitchen island can be a significant investment, so choosing the right kitchen island for you is critical. While the choices are many, here are some things to consider to make the selection process simpler:
  1. How do you intend to use your kitchen island?  Would you use it for sitting and eating, or more for food prep and serving?
  2. How much floor space do you have?  Kitchen islands range in length from 4 to 5 feet and are often 2 feet wide, so make certain you have space for the island and for good traffic flow. If you don’t have that much space, a butcher block table may be a better option.
  3. What features are most important to you?  Islands are available with one or many features like closed cabinets, extendable cutting boards, drop leaves, open shelves, drawers, or baskets.
  4. Finally, what will best match your décor and personal style? There is a wide array of styles to choose from in a range of colors, finishes and woods.  Pick the style that complements your current kitchen cabinets, countertops and flooring.

ButcherBlockCo offers a wide selection of Kitchen Islands.

  • Classic Kitchen Island Breakfast Sets  expand not only dining space and seating capacity, but serving space.  Many come with bar stools to match.
  • Butcher Block Islands designed to be used as chopping workstations complete with food-safe natural oil finish.  They also double as a food buffet and serving space.  Many butcher block kitchen islands are available with optional casters to make them portable.
  • Butcher Block Islands with food-safe varnish finish are ideal for food prep and serving.  The varnish brings out the wood’s natural beauty and luster.
  • Fine furniture Wood Islands are both beautiful and functional serving islands.
  • Kitchen Island Countertops can also be purchased should you have an existing built in kitchen island you are remodeling.  Custom size countertops and custom edging to match your existing countertops can be ordered.
kitchen islands
The kitchen is the heart of the home, and an island can be the focal point of your kitchen.  To learn more about kitchen island options, watch our YOUTUBE Video.

ButcherBlockCo.com – The Experts In All Things Butcher Block

It’s That Time of Year Again!

It’s That Time of Year Again!

It’s time for spring cleaning! The kitchen is a great place to start! As the most used room in many homes, it is important to have a kitchen that is organized in a way that fits your needs. Next time you prepare a meal, take note of where you keep things, and what you reach for most often, and how you use your storage space.

Reorganize to promote a good flow to your kitchen.

Do you find yourself walking across the kitchen to get a knife, or digging through a drawer to find your favorite spatula? Your commonly used kitchen tools should be within reach of the areas in which you use them – knives next to the cutting board, utensils next to the stove, etc. One of my favorite additions has been to add a small magnetic spice rack on the side of my fridge, so I can keep my most-used spices right next to the stove (but I pretty much just throw things in the pan with no rhyme or reason…). Now that is a smart use of storage space!

Found Space.

Trying to maximize storage space and organization in my own small kitchen, I have begun to understand the importance of “found space.” See, I have very little cabinet space, and you’ll remember my struggle with tripping over pans on my kitchen floor. I have a fairly big butcher block table with two drawers and a shelf, but it was a cluttered mess and I couldn’t accept that there was so much open space above the shelf (I can only stack my pans so high!). My solution was to add another shelf – it seems so obvious now, but for some reason it has taken me years to notice the potential in that big open storage space! I also added a pot rack above it, and have now turned an empty wall into functional storage space. (Can’t put holes in your walls? Think about a table/pot rack combo like this) When shopping for storage solutions in your kitchen, take into consideration how to best maximize the footprint of each item you choose – adding shelving, cabinets, or a pot rack will create extra storage space on a piece that takes up the same amount of space.

Country Butcher Block

John Boos Country Butcher Block via butcherblockco.com

 

Hide it when you don’t need it.

If you just need some extra workspace from time to time, I highly recommend a folding kitchen cart. The handy wheels make it easy to get your prep done in the kitchen and then roll your cart out to your party for serving. These fabulous options are easily compacted into a slim little number that will slide into your pantry or that storage space next to the refrigerator! Seriously, how cool is that folding cart shown in the header?!

Speaking of that storage space next to the refrigerator, have you seen these awesome DIY pull-out shelves floating around on Pinterest? Talk about found space! I am cooking up plans to build something similar to this in the very near future!

 

Space Saving

Source: learning-to-b-me.blogspot.com via Butcher Block Co. on Pinterest

 

Have you gotten creative with your kitchen storage space? We would love to hear your ideas!